StacGuard for the Fertilizer Industry
Achieve Unprecedented Control Over Your Air Emissions
StacGuard delivers the real-time, compliant, and process-critical data you need to turn regulatory burdens into operational advantages.
Feeding the World, Protecting Our Future
The fertilizer industry is a pillar of global food security, credited with feeding nearly half the world's population. This vital role brings a profound responsibility to manage the environmental impact of production. For plant operators and environmental managers, this requires a new level of operational intelligence—a deep, continuous, and actionable understanding of every emission source. StacGuard is engineered to meet this demand, providing the precision and reliability to transform air quality management from a reactive task into a proactive strategy for efficiency, safety, and profitability.
Pinpointing Your Emission Hotspots
From Haber-Bosch to granulation, each process stage has a unique and complex emissions profile that demands precise monitoring.
Ammonia Synthesis
The Haber-Bosch process is a primary source of $CO_2$ and potential fugitive emissions of $NH_3$ and hydrogen.
Nitric Acid Production
A major source of nitrogen oxides ($NO_x$) and nitrous oxide ($N_2O$), a potent greenhouse gas.
Phosphate Production
Reacting phosphate rock generates gaseous pollutants like hydrogen fluoride ($HF$) and silicon tetrafluoride ($SiF_4$).
Granulation & Drying
These final stages are major sources of fugitive dust ($PM_{10}$, $PM_{2.5}$) and costly "ammonia slip."
Secondary Pollutants
Released pollutants like $NH_3$ can react in the atmosphere to form hazardous fine particulate matter ($PM_{2.5}$).
Regulatory Pressures
Tightening standards from the EPA (40 CFR Parts 60 & 63) and global bodies demand rigorous monitoring and reporting.
The Emissions Intelligence Platform
StacGuard provides a complete, end-to-end solution for precision monitoring in the modern fertilizer plant.
Multi-Pollutant Monitoring
Simultaneously track $NH_3, NO_x, SO_x, HF, PM$ and more from one integrated system.
Real-Time, Actionable Data
Get a continuous, second-by-second stream of data to make proactive operational decisions.
Automated, Audit-Proof Reporting
Generate EPA-compliant reports (40 CFR Parts 60 & 63) with one click, reducing admin burden.
From Data to Decisions: Transforming Your Operations
StacGuard turns emissions data into a strategic asset that drives measurable improvements.
Achieve Effortless and Unwavering Compliance
StacGuard is a "compliance-in-a-box" solution. It automates critical QA/QC procedures like daily calibration checks and accuracy audits, ensuring your data is continuous, legally defensible, and always ready for an audit. This frees your EHS team to focus on strategic initiatives.
Unlock Process Optimization and Profitability
Emissions are often a sign of inefficiency. StacGuard helps you quantify and minimize "ammonia slip" to reduce raw material waste, optimize combustion for better energy efficiency, and provide the verifiable data needed to validate decarbonization investments and qualify for 45Q tax credits.
Fortify Plant Safety and Maximize Uptime
Our system is a vital layer of your safety infrastructure. An unexpected spike in ammonia can provide the crucial first alert of a fugitive leak, enabling an immediate response. By continuously monitoring parameters, StacGuard also provides predictive insights into equipment health, helping you minimize unplanned shutdowns.
Secure Your Compliance and Competitiveness
Don't let emissions data be a risk. Transform it into a source of intelligence and a competitive advantage.
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info@altamusinc.com
+1 352-283-8003